1. Introduction

Roamr TPU Air HR 80A is a professional-grade structural foaming filament engineered specifically for footwear comfort and cushioning.

It bridges the gap between experimental materials and production-ready shoes, offering a perfect balance of soft impact absorption and reactive energy return. Not just soft—but supportive for every mile. 

Ideal for:

  • Midsoles
  • Slides/Slippers
  • Insoles
  • Comfort Liners

2. Specification

Specification

Value

Name

Roamr TPU Air HR 80A

Net Weight

800g Spool

Diameter

1.75mm (±0.03mm)

Filament Density g/cm³

1.05 g/cm3

Melt Index (MFI)

8 g/10min

 

3. Mechanical Properties

The following properties were measured on specimens printed under controlled conditions*.

Properties vary significantly based on print temperature due to the active foaming mechanism. Since Roamr TPU Air HR foams differently with 0.4mm and 0.6mm, where 0.4mm is more commonly used and 0.6mm foaming easier. We are presenting two sets of tables.

Properties at 0.4mm Nozzle

Properties

Sample 1

Sample 2

Sample 3

Sample 4

Method

Print Temp

230℃

240℃

250℃

260℃

-

Flow Rate

90 %

83 %

70 %

60 %

-

Printed Part Density

0.92 g/cm³

0.83 g/cm³

0.7 g/cm³

0.6 g/cm³

ISO 845

Hardness

80 A

78 A

73 A

66 A

ISO 7619

Tensile Yield Strength (X-Y)

9 MPa

7.9 MPa

6 MPa

4 MPa

ISO 527

Elongation at Break (X-Y)

760 %

750 %

630 %

540 %

ISO 527

Bayshore Rebound

50 %

50 %

49 %

48 %

ASTM D2632

 

Properties at 0.6mm Nozzle

Mechanical Properties

Sample 1

Sample 2

Sample 3

Sample 4

Method

Print Temp

220℃

230℃

240℃

250℃

-

Flow Rate

84 %

74 %

62 %

52 %

-

Printed Part Density

0.84 g/cm³

0.74 g/cm³

0.62 g/cm³

0.52 g/cm³

ISO 845

Hardness

80 A

76 A

70 A

64 A

ISO 7619

Tensile Yield Strength (X-Y)

7.7 MPa

7.1 MPa

5 MPa

3.5 MPa

ISO 527

Elongation at Break (X-Y)

770 %

730 %

610 %

500 %

ISO 527

Bayshore Rebound

50 %

50 %

49 %

48 %

ASTM D2632


* The flow rate percentage is directly proportional to the final printed part density; for example, a 80% flow rate will result in an approximate density of 0.8 g/cm³.

*Specimens printed under the following conditions: Nozzle size 0.4mm / 0.6mm, Bed temp 45°C, Print speed 60mm/s, Infill 100%, Infill angle ±45°. Flow rate adjusted per temperature for optimal foaming

 

4. Preparing for Printing

Drying

70−80°C for 4-6 hours

Nozzle Diameter

0.4mm−0.8mm

Nozzle Material

Brass nozzles will work, but hardened steel or higher grade nozzles are recommended

Recommended Build Surface

Glass (w/ PVP glue), PEI (w/ release agent), Steel Plate (w/ PVP glue), PC Film

Enclosure

No requirement

 

5. Printing with Roamr TPU Air HR 80A

For best results, it is recommended to print directly from a dry box or filament dryer, maintaining humidity below 15%.

Nozzle Temperature

220−260°C

Build Plate Temperature

35−50°C

Cooling Fan Speed

100

Print Speed

30−60mm/s

Flow Rate / Extrusion Mult.

See Table Above for Each Nozzle

Retraction Distance

Off Recommended

Retraction Speed

Off Recommended

 

6. Moisture Management

Sealed Packaging

Store in a sealed aluminum foil bag to prevent moisture.

Use Desiccants

Add desiccants to absorb moisture and keep the material dry.

Avoid Sunlight & Heat

Keep away from direct sunlight and high temperatures to prevent degradation.

Temperature Control

Store at room temperature; avoid extreme heat or cold.

 

7. More information

Browse Roamr

Download TDS

View User Guide

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