1. Introduction

Roamr TPU Air HR 85A is a structural High Rebound foaming TPU within the Roamr series, specifically engineered for high-stress, high-wear, and critical support zones in footwear.

Unlike materials that chase extreme hardness, HR 85A strikes the perfect balance between stable support, responsive rebound, and long-term durability.

Ideal for:

  • Outsoles & High-Wear Zones
  • Ergonomic Slides
  • Structural Midsoles
  • Reinforced Uppers

2. Specification

Specification

Value

Name

Roamr TPU Air HR 85A

Net Weight

800g Spool

Color

Noir, Beige

Diameter

1.75mm (±0.03mm)

Filament Density g/cm³

1.05 g/cm3

Melt Index (MFI)

8 g/10min

 

3. Mechanical Properties

The following properties were measured on specimens printed under controlled conditions*.

Properties vary significantly based on print temperature due to the active foaming mechanism. Since Roamr TPU Air HR foams differently with 0.4mm and 0.6mm, where 0.4mm is more commonly used and 0.6mm foaming easier. We are presenting two sets of tables.

Properties at 0.4mm Nozzle

Properties

Sample 1

Sample 2

Sample 3

Sample 4

Method

Print Temp

230℃

240℃

250℃

260℃

-

Flow Rate

93 %

83 %

72 %

62 %

-

Printed Part Density

0.93 g/cm³

0.83 g/cm³

0.72 g/cm³

0.62 g/cm³

ISO 845

Hardness

83 A

82 A

76 A

70 A

ISO 7619

Tensile Yield Strength (X-Y)

12.5 MPa

11 MPa

7 MPa

5.3 MPa

ISO 527

Elongation at Break (X-Y)

750 %

680 %

620 %

550 %

ISO 527

Bayshore Rebound

48 %

48 %

48 %

48 %

ASTM D2632

 

Properties at 0.6mm Nozzle

Properties

Sample 1

Sample 2

Sample 3

Sample 4

Method

Print Temp

220℃

230℃

240℃

250℃

-

Flow Rate

93 %

83 %

72 %

62 %

-

Printed Part Density

0.93 g/cm³

0.83 g/cm³

0.72 g/cm³

0.62 g/cm³

ISO 845

Hardness

83 A

82 A

76 A

70 A

ISO 7619

Tensile Yield Strength (X-Y)

12.5 MPa

11 MPa

7 MPa

5.3 MPa

ISO 527

Elongation at Break (X-Y)

750 %

680 %

620 %

550 %

ISO 527

Bayshore Rebound

48 %

48 %

48 %

48 %

ASTM D2632

 

* The flow rate percentage is directly proportional to the final printed part density; for example, a 80% flow rate will result in an approximate density of 0.8 g/cm³.

*Specimens printed under the following conditions: Nozzle size 0.4mm / 0.6mm, Bed temp 45°C, Print speed 60mm/s, Infill 100%, Infill angle ±45°.

Flow rate adjusted per temperature for optimal foaming.

4. Preparing for Printing

Drying

70−80°C for 4-6 hours

Nozzle Diameter

0.4mm−0.8mm

Nozzle Material

Brass nozzles will work, but hardened steel or higher-grade nozzles are recommended

Recommended Build Surface

Glass (w/ PVP glue), PEI (w/ release agent), Steel Plate (w/ PVP glue), PC Film

Enclosure

No requirement

 

5. Printing with Roamr TPU Air HR 85A

For best results, it is recommended to print directly from a dry box or filament dryer, maintaining humidity below 15%.

Nozzle Temperature

220−260°C

Build Plate Temperature

35−50°C

Cooling Fan Speed

100

Print Speed

30−60mm/s

Flow Rate / Extrusion Mult.

See Table Above for Each Nozzle

Retraction Distance

Off Recommended

Retraction Speed

Off Recommended

 

6. Moisture Management

Storage Tip

Recommendation

Sealed Packaging

Store in a sealed aluminum foil bag to prevent moisture.

Use Desiccants

Add desiccants to absorb moisture and keep the material dry.

Avoid Sunlight & Heat

Keep away from direct sunlight and high temperatures to prevent degradation.

Temperature Control

Store at room temperature; avoid extreme heat or cold.

 

7. More information

Explore Roamr

Download TDS

View User Guide

 

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